Worldwide Logistics
More than just your partner in product design, i2Systems removes the complications of product introduction by offering complete end-to-end manufacturing and supply chain management. Whether you are introducing a new product or retrofitting an existing line, i2Systems fully comprehends the necessity of accelerating time to market while minimizing process costs and frustrations. We're focused on making better products through better technology, as well as low cost regions for volume manufacturing.
Production Tailored to your Individual Needs
With the small footprint and design flexibility of LED technology, new products challenge the possibilities for compact size and unique placement of LEDs. Cutting edge design demands cutting edge, often times unconventional manufacturing processes. i2Systems works with you to constantly innovate processes, methods, and technologies to make the manufacturing of your idea a reality.
Every company and product line embody their own unique requirements: cost constraints, technology, manufacturing innovation, global shipping and distribution; however the i2Systems' approach, thoroughness of operations, and dedication to success remains consistent, always.
Warranty and Repair
i2Systems' warranty and repair management offers value added service to any company introducing a new product, and we understand the responsiveness and flexibility needed to satisfy your customers. i2Systems works with our customers to continuously control revisions and develop strategic programs for managing on-hand inventory for warranted returns and replacement parts inventory for field repairs all shipped from stock.
Build to Order Work Cells
When you become an i2Systems customer, we specifically create manufacturing work cells for your unique product. Using this method of manufacturing allows us to eliminate costly set-ups and time to build all while reducing the amount of inventory you need to carry.
Lead Free and RoHS Initiative
From specification of RoHS compliant components for Bills of Materials, processes, and guidance throughout the product life cycle, now is the time for compliance to cleaner manufacturing processes and products. i2Systems is here to assist every step of the way.
Every Step of the Way
i2Systems manufactures Electronic Systems starting at the component through turn-key system manufacturing and test. i2Systems production builds range from low to medium volume / high mix through volume manufacturing. Every customer is unique – contact us to tailor a manufacturing and inventory management program specific to your needs.
Electronics Assembly
- Surface Mount PCB Assembly
- Through-Hole PCB Assembly
- FR4, Flex, & Metal Clad PCBs (MCPCBs)
Electromechanical Assembly
- Control Boxes
- Industrial Panels & Enclosures
- Wire Harnesses & Molded Cables
Custom Fabricated Parts
- Injection Molding
- Sheet Metal
- Die-Casting
- CNC Machining
- Aluminum and Plastic Extrusions
Innovation at Work
i2Systems Engineered Solutions offer the unique opportunity to design and engineer simple to sophisticated LED based products. i2Systems program managers rely on a globally deployed Product Life Cycle Management (PLM) system, tracking product development through full production.
Design Capabilities
- Industrial Design
- Mechanical Engineering
- Thermal Analysis
- Optical Design
- Electronics Engineering & PCB Layout
- Software Design
- System Engineering
Prototype Capabilities
- i2Systems Fast Track (see right)
- Quick Turn PCBAs
- SLA/FDM
- CNC Machining
Qualification Testing
- Environmental Testing
- Mil-Spec Testing
- EMC / FCC Part 15 Testing
- World Compliance including UL

